Wondering the factors to consider to buy a cyclone dust collector? What type of collector is budget-friendly? These are some of the questions any willing buyer of the dust collector will ask. You want a durable dust collector to sustain you for long and to give you fresh air in your workshop. It is difficult to get the best cyclone dust collector in a market with a variety of them. You might end up buying a collector that will run for a month and shutdown.
To avoid such losses you need to be selective. Check all the specs of any dust collector to suit your needs. I have done this review to open up your eyes and mind to get the best cyclone dust collectors. With this kind of properly researched set of information, I believe you will make a decision that you won’t regret. Let’s get rolling.
Jet JCDC-2 2 hp Cyclone Dust Collector
Jet JCDC-3 3 hp Cyclone Dust Collector Kit
SHOP FOX W1685 1.5-Horsepower 1,280 CFM Dust Collector
SHOP FOX W1727 1 HP Dust Collector
Shop Fox W1826 Wall Dust Collector, 2.5 Micron Filtration
A cyclone dust collector is a machine specifically designed to suck out dust in your workshop. Dust control solution at hand. They are manufactured in different sizes and specifications to suit the various places they might be used to. Home-made personal dust collectors are small, compact and portable to fit in small garages and workshops.
Portability is ensured because you might need to change its positioning while working. Professional made systems are designed powerful and streamlined. They are designed with varying sizes to suit the commercial workshops that require more powerful collectors. Industrial dust collectors are large, very powerful for large amounts of the dusty air.
The dust collectors have an air inlet path and an outlet. Airflow begins from the inlet where air with dust particles flow down the helical path until it gets to the conical designed section. The separator removes debris by making them lose speed after hitting the walls of the cyclonic region. Gravity is also a factor that helps pull down the debris. Air rises through the upward vacuum outlets at the center of the cyclone. The lighter particles rise with the air along the walls of the separator. The particles are separated from the air by a greater wall-hugging force that keeps the particles further away from the center of the separator.
Power supply, maybe a motor or batteries. They are used to provide the power needed to run the dust collector. To give the energy required for the centrifugal action. The motors have different ratings depending on the size of the dust collector.
Inlets and outlets, to bring dusty air in and clean air out.
Dust collectors/ separators, the dusty air gets to this chamber where the action of gravity lowers the speed of the debris resulting in them being left at the base of the collector. A greater wall-hugging force is produced to keep the smaller particles further away from the center of the separator.
Vacuum chamber, a chamber located at the top just before the outlet to enable the incoming fresh air to fill up the vacuum and later get out clean.
Castors are fitted in small, compact designed dust collectors to enhance the portability of the dust collector. This suits the mobile workers.
The Back Story
The inventor of the dust collector was Wilhelm Beth. In 1921 he designed three types of filter designs as he tried to remove dusty particles from the air. He had an idea of providing a solution to people working in dusty areas to have fresh breathing air. This was to ensure the workers do not suffer respiratory problems. Apart from removing smoke and other unwanted fumes duct collectors can be used in other ways. Recovering valuable powder form minerals or granular solids that are easily airlifted.
Also, poisonous particles can be removed from gases to be emitted to the atmosphere. Dust collection could include a single unit collector or multiple integrated units. They serve as air pollution control devices to improve the quality of air for a better living. Dust collectors could also be designed to be fume and smoke collectors. They remove minute particles in the air which would not be filtered out by the dust collector.
The cyclonic method of cleaning the air is among the best techniques used to ensure fresh air in the workshop. It reduces the amount of debris and dust particles coming into contact with the filter element. This saves on cost and losses incurred while changing the filter. The cyclonic method of cleaning air reduces the frequency of changing the filter. Materials used to construct the dust collector is of high quality to ensure durability and long term service.
The collecting bag or container is a standard one. When opened for cleaning purposes, a cloud of dust particles will emerge or when dismantling the collector. The base of the collecting chamber is filled with debris and heavier dust particles. This makes it very easy to clean the container safely. The inlets and outlets can be dusted using a vacuum cleaner to suck all the dust particles that might have stuck.
Assembling the various components that make up the dry collector. After unpacking the package, you will see a manual bearing all the instructions that must be followed stepwise. This is to ensure that it works properly. It requires keenness while setting up. I highly recommend you set up the dust collector and motor on the ground. Lift it the already setup tools. You must ensure that it is airtight for the best results.
One factor to consider while assembling is the location of the unit. This is to ensure that the piping is correct with the right positioning of inlets and outlets. You might find yourself requiring a hand to help in lifting. After lifting to the desired location the next step is to wire. The wiring should be done accordingly to get the best results. Piping is the next installation thing to do. The piping should be tested first before completely fitting it so that corrections can be easy if need be.
The cyclone dust collectors are commonly referred to as a two-stage dust collector. They have two dust collection points for dust and the other for debris. The cyclone dust collector utilizes centrifugal force as the basic means of dust and particle separation. The dusty air enters the collector using the inlet chamber. The larger particles are forced to the first collection chamber. Finer air particles move with the air to the second filtration stage.
The particles that are restricted by the filter are collected at the secondary collecting point. Air continues to the vacuum chamber and later get out clean. The operation is noisy and may affect the concentration of the user while working on other things. The noise though is dependent on the brand of the dust collector. They are the best dusty air cleaners. Designed to effectively capture dust particles and debris formed during the operations of other machines.
Besides the many listed advantages of the cyclone dust collector and the abilities of different collectors, the most important are; Power consumption, suction power and amount of air that can be cleaned effectively. For a dust collector, you need a machine that will save on electric energy consumption. Otherwise, a dust collector that swallows energy would lead to an increased production cost. The models designed are made to consume less power and dissipate more suction power.
Higher suction power makes the collector take in more dusty air and give dust-free air. This helps prevent respiratory diseases. The amount of air to be cleaned per unit time is highly dependent on the suction power and the size of the air inlet. A wider inlet allows more air to flow in to be filtered. The higher suction power directs a lot of air to the inlet making the cleansing efficient. With those three factors keenly checked you are assured of the best dust-free environment.
Q: What is the best cyclone dust collector?
A: The Jet JDC-3 cyclone dust collector is the best overall. It has combined high power and extremely good performance all in one high-quality package. Its motor has a rating of 3hp and can dissipate up to 1963 CFM suction power. The high power gives you quality air in your work area. Designed to handle 3 tools comfortably and sustain extended ducting for perfect air purification. It is easy to assemble the parts following simple guide rules or YouTube videos. The most efficient cyclone dust collector leading seller. It has an unbecoming which is that the remote control has a battery compartment that is not fitting.
Q: Can a shop Vac be used for dust collection?
A: The Vac dust collector can be used for dust collection. You mustn't use the cyclone dust collectors to maintain a dust-free aerated room/workshop. Joining simple accessories together with the vacuum hose to filter out dust from the air. It is budget-friendly to use and easy to set up. If the dust port of the tool fits the vacuum hose then you are lucky. Mostly this won't happen as the sizes will vary. Purchase a universal adaptor easily available. Cut a soft rubber lining using a blade to tightly fit the dust port. It should stretch to fit various sizes of the dust ports.
Q: What is a 2 stage dust collector?
A: A 2 stage dust collector is a collector that has two phases for collecting the dust particles. Stage one mainly deals with heavy debris and the other for fine dust particles. The cyclone dust collector utilizes centrifugal force as the basic means of dust and particle separation. The dusty air enters the collector using the inlet chamber. The larger particles are forced to the first collection chamber. Finer air particles move with the air to the second filtration stage. The particles that are restricted by the filter are collected at the secondary collecting point. That summarizes the functioning of the 2 stage dust collector.
Some people who work in dusty areas like wood workshops and mills do not use dust collectors. After some time of inhaling the dust and unwanted fumes, they develop respiratory problems. To prevent these problems I would recommend a cyclone dust collector. Choose a collector based on the size of your room and the number of air pollutants produced. Your health is more important than the money you don't use to purchase it.
A dust collector will clean your air from dust and other particles and give you clean air. Air fit for inhalation without any damages to your respiratory system. For a medium scale, I would recommend the JDC-3 cyclone dust collector for effective performance. The dust collectors vary according to the place of application. Some are designed to fit large industries like the cement industry.
Small workshops have compact and portable dust collectors. Official places are not left out. Descent-looking and modified dust collectors are used. They produce little noise compared to the industrial ones to ensure maximum concentration. They also vary according to the amount of dust produced and the size of the workshop. Remember your health is better than money.
James Robert is a 27 year old Blogger from the USA. He Started Beasts Tools to provide unbiased reviews in the form of Top 10 Lists.